Description
Layered Kiln Machine
The layered kiln machine is one of the advanced technologies in the stone industry, especially used for slab stones and the epoxy drying process. These kilns play a crucial role in improving quality and increasing production speed due to their specific capabilities. In this article, we will explore the features, working process, and benefits of layered kilns.
Features of the Layered Kiln Machine
1. Design and Structure
The layered kiln machine is designed in such a way that the stones are placed vertically on different layers. This design allows the kiln to dry a large number of stones simultaneously in the epoxy drying process. As a result, stones can be dried quickly and prepared for the next stages. For instance, a kiln with 45 layers can dry 45 stones at the same time.
2. Capacity and Speed
Due to its unique design, the layered kiln has a high capacity and can effectively dry multiple stones simultaneously. This feature makes the production process faster and more efficient. Typically, the drying process in a layered kiln takes about two hours, much faster than traditional methods like sun-drying.
Working Process with the Layered Kiln Machine
1. Epoxy and Epoxy Mesh
– Epoxy Mesh: Epoxy is applied to the stones to increase their strength. This process is particularly used for stones that need additional strength and improves the adhesion of the stone to cement during installation.
– Regular Mesh: This may be used along with epoxy to enhance the bonding and durability of the stone.
2. Placing Stones in the Layered Kiln Machine
– After the epoxy application, the stones are transferred to the layered kiln. These kilns are designed with multiple layers and can dry a large number of stones simultaneously.
– Each layer of the kiln can effectively dry a number of stones, and this process is much faster compared to other methods.
3. Reprocessing
– After the initial epoxy application and drying in the layered kiln, the stones may require reprocessing. This involves turning the stones over, reapplying epoxy, and then drying them again in the kiln.
– A twenty-layer station may also be used for resting the stones to ensure that the epoxy fully penetrates before being returned to the layered kiln.
Benefits of the Layered Kiln Machine
1. Increased Production Speed
The layered kiln’s ability to dry several stones simultaneously significantly increases production speed. This feature allows manufacturers to produce a higher volume of stones in less time.
2. Higher Quality
The quick and uniform drying process of epoxy in layered kilns helps improve the quality of the stones. This method prevents issues such as cracking and unevenness on the stone surface, leading to higher-quality products.
3. Reduced Need for External Space
Using a layered kiln machine, as opposed to traditional methods like sun-drying, reduces the need for external space. This feature enables workshops to control the production process in an indoor environment, protecting against unfavorable weather conditions.
The layered kiln machine, as a key tool in the stone industry, plays an essential role in improving the production of slab stones by providing higher speed and better quality in the epoxy drying process. With its layered design, it allows manufacturers to produce stones more efficiently and at a lower cost. Using layered kilns, especially in large workshops and for mass production, is highly effective and can enhance both the production process and the final product quality.
